Professional wood coating - Instructions and tips

Wood is a popular material. Its natural look lends itself both indoors and outdoors to a range of styles and it feels warm and cosy, making it building material that is popular with many customers.

However, to ensure that constructions can withstand stress from use or the weather, you - whether you are a painter, carpenter, joiner or woodworker - need to coat the wood. You can read here about which coating materials there are, what to look out for and how you can apply wood coatings with a WAGNER spray device.

Why does wood need to be coated?

Wood is a hygroscopic material. This means that wood absorbs moisture from its environment (rain or humidity in the air). If there is too much water, the wood swells and is damaged. Accordingly, if left untreated, wood has low dimensional stability. In other words, it does not withstand changing environmental conditions well. Wood is also an ideal home for various pests. On example is the larvae of the common rodent beetle, or woodworm, a dry wood pest that eats its way through structural timber.

Outdoors, moss or fungus can attack wood, feeding on the lignin and cellulose inside the wood. This eats away at the components that preserve the structure of the wood. This not only means potential danger to people nearby due to the wood's diminished stability, but it can actually also be harmful to health. And finally, wood also burns easily. With a fireproof coating, this safety risk can be avoided.

Since pests and the effects of weather can have dramatic effects on the stability and longevity of wooden components, you should coat timber based on what it is being used for: with suitable coatings that are adapted to the type of wood and how it is being used.

Instructions: How to coat wood with our spray devices

Nowadays, the application of varnishes and glazes to wood surfaces is primarily carried out using professional spray technology. WAGNER spray devices make it exceptionally easy for you, as a tradesperson, to spray wood coatings. Various methods are available to help you do this: AirCoat / Airmix, Airless or XVLP / HVLP. If you carry out varnishing work on wood on a particularly frequent basis and very professional scale, we recommend the AirCoat method. Find out here how you can quickly coat and perfectly protect a wood surface in just 5 steps:

Step 1: Surface inspection and preparation

Surface inspection and preparation

As with any other coating method, you should first inspect the substrate. Residue from any old wood preservative should be removed, for example, and the wood roughened with sandpaper to ensure the wood preservative adheres well. Before applying, care must be taken to ensure that the environment is as dust-free as possible and that the ambient temperature allows the material to be processed (except for temperature-controlled spraying). The surface to be coated should also be dry and clean. As soon as the device is set up correctly, a test spray should be carried out to check the settings and make any adjustments necessary before applying the material. All surfaces that are not being coated should of course be carefully masked.

 

Step 2: Preparation of the selected wood coating

Preparation of the selected wood coating

Stir the wood coating well to create a homogeneous mixture. If the material is very viscous, we recommend diluting the coating material by up to 10 per cent (observing the manufacturer's instructions). Pour the selected wood preservative into the spray device's top container or secure the suction hose in the drum or tin. Ideally, the coating material will be at room temperature - unless the manufacturer's instructions advise otherwise.

Step 3: Select the right gun and matching filters

Select the right gun and matching filters

Before spraying, you should check the gun filter insert. If it is already spent, it is important to insert a new filter. Care must be taken to ensure that the correct filter (depending on the material and nozzle) is inserted into the gun. Professional AirCoat guns also offer the option to adjust the air cap to the material being used in order to handle the various properties of water-based and solvent-containing materials. It is also crucial that you choose the correct nozzle for the type of material you are using. Our Spray Guide can offer you help with this.

Step 4: The correct coating - spraying wood preservative

The correct coating - spraying wood preservative

Adopting the right posture when spraying is crucial for achieving a perfect surface: You should always maintain a consistent distance of around 25 to 30 centimetres between the nozzle and the surface. The coating should overlap as it is applied - first cross-ways and then length-ways - in what's known as a crosscoat pattern. The primer and varnish should be applied in an even, thin coat in order to avoid bubbles forming due to trapped solvent residue.

Step 5: Cleaning the spray device

Cleaning the spray device

Cleaning your spray device is not as difficult as it might first appear! The small parts, such as the spray gun, can be dismantled. Clean the nozzle with a cleaning fluid such as WAGNER TipClean. If you have used the machine with a suction hose, place it in a bucket of warm water.If your device has a top container, you should also fill this with warm water. Then switch the pump on and allow the water to circulate until all residue from the coating material has been flushed out. The individual cleaning steps vary depending on the device type, however, and you should always follow the relevant operating instructions.

Side note: What are AirCoat and Airmix anyway?

In the AirCoat process, which combines the classic Airless spraying method with an additional jacket of air, the material is forcing at a relatively low pressure of 30 - 120 bar through the nozzle using a piston or membrane pump and supported in the atomisation process by compressed air (0.5 - 2.5 bar). This is possible thanks to the central air supply that is located directly at the nozzle bore and surrounds the sprayed material like a jacket.

The extremely low operating pressure of the AirCoat method compared to the Airless spray method (100 - 250 bar) offers the advantage that the varnish particles move with lower forward energy, producing a softer spray jet with less spray mist. This effect is amplified by the throttled addition of compressed air, which supports the atomisation process.

What makes the application of wood preservative using spray technology so professional?

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Perfect surface finish

The surface's existing structures, such as reliefs, remain perfectly preserved with spraying. It produces a homogeneous and closed structure that is high-quality, resilient and long-lasting.

The surface's existing structures, such as reliefs, remain perfectly preserved with spraying. It produces a homogeneous and closed structure that is high-quality, resilient and long-lasting.

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Working speed

Even if we factor in the cleaning of the work materials, you can coat a larger surface with spray technology than in the same amount of time with a brush or roller. The coating of complex surfaces is also much faster with spray technology.

Even if we factor in the cleaning of the work materials, you can coat a larger surface with spray technology than in the same amount of time with a brush or roller. The coating of complex surfaces is also much faster with spray technology.

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Ideal functionality of the coating

Spray application ensures that even the tiniest corners and edges are coated evenly, which allows the coating to be as effective as possible.

Spray application ensures that even the tiniest corners and edges are coated evenly, which allows the coating to be as effective as possible.

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Perfect adaptation to local conditions

Varnishes, glazes and other wood preservatives need to be at room temperature for optimum processing. If this is not possible on site, temperature-controlled spraying allows the material to be heated very conveniently to the correct temperature.

Varnishes, glazes and other wood preservatives need to be at room temperature for optimum processing. If this is not possible on site, temperature-controlled spraying allows the material to be heated very conveniently to the correct temperature.

What coating materials are available for wood?

There are various materials available for coating wood. They can be differentiated into film-forming wood preservatives, oils and waxes, synthetic resins and other coating materials.

The film-forming wood coatings include varnishes and glazes. The difference lies in the two coating materials' permeability. A protective glaze for wood still allows the diffusion of water, in other words, the wood is still able to give off moisture. Varnishes, on the other hand, completely seal the surface so they become impermeable. Both varnishes and glazes can be used to achieve cosmetic effects. Chemical substances such as UV protection, fungicides or pesticides are often added to varnishes and glazes. Today, the trend is increasingly moving towards solvent-free varnishes and water-based glazes since they are better for our health and the environment.

Oils and waxes, however, are often based on natural ingredients and are also used for coating wood: Furniture is usually treated with these types of material. They close the pores and form a seal that protects against stress, marks and moisture.

Synthetic resins are industrially manufactured resins. Once they have hardened, they form a solid plastic that does not melt. Synthetic resins, just like varnish, are also used to create a complete seal and also protect against mechanical stress. Epoxy resin is used to coat wood and make it waterproof. Coating wood with epoxy resin is a practice that is used for plywood, laminate or even in boat building.

The choice of wood coating depends on a number of factors:

  • Which wood has been installed?
  • Will the wood later be used indoors or outdoors?
  • What is the environment like? Is it dry or damp? Is the surface exposed to constant sunlight?
  • If the wood is exposed to significant stress, such as physical impacts or temperature fluctuations?
  • Are cosmetic changes going to be made?

Our WAGNER spray devices are ideal for spraying all of the wood preservatives we've just mentioned. In our WAGNER Spray Guide, we have tested all kinds of wood coatings and manufacturers. You'll find the ideal settings for the device and whether dilution is advisable in this guide.

Which WAGNER spray devices are suitable for wood coating?

WAGNER devices allow you to coat wood precisely and quickly. Essentially, there are three different technologies for this: AirCoat, Airless or XVLP.

Product recommendation: Coating wood with AirCoat technology

When used in the varnishing booth, you should always take care to ensure that the spray device is explosion-protected. In this situation, AirCoat or Airmix technology are best for achieving excellent surface finish results on wood.

Cobra 40-10 (AC)

Cobra 40-10 (AC)

FineFinish 20-30 S (AC)

FineFinish 20-30 S (AC)

Product recommendation: Coating wood with airless technology

For mobile use directly on site, our Airless devices with membrane pump technology are ideal since the membrane pump ensures exceptionally even material delivery - a very important feature when varnishing. This means that doors, window frames, roof soffits, balconies and so on can be recoated in no time at all. With our membrane pumps you can either spray with the Airless process using appropriate nozzles or, if used very frequently, you can use a conversion kit for the AirCoat process.

SuperFinish 23 Plus (AL) Enamel

SuperFinish 23 Plus (AL) Enamel

FineFinish 40-15 S (AL)

FineFinish 40-15 S (AL)

SuperFinish 33 Plus Spraypack

SuperFinish 33 Plus Spraypack

Product recommendation: Coating wood with XVLP technology

For small-scale work on furniture, fences or window frames, we recommend considering our XVLP spraying method and the two devices that support this. Our FinishControl devices are also extremely useful when you want to spray multiple colours with quick changes without having to clean the device in-between.

FinishControl 3500

FinishControl 3500

FineCoat 9900 Plus

FineCoat 9900 Plus