Complete powder coating systems for automated processes

Concentrated efficiency in one system - this is what WAGNER complete powder coating systems are all about. Each available total system offers a coordinated combination of high-quality system components. Our automatic powder systems offer the right solution for your specific application. We configure the systems according to your requirements in order to integrate them optimally into your production. Regardless of whether you want to modernize your existing plant with a new application system or install a completely new plant. 

How do I find the right powder coating system?

The benefit of a powder coating system for you as an operator depends to a large extent on the range of functions. Our complete systems are divided into different performance classes on the basis of increasing benefits in operation.

Based on the coating task, the right system is selected for you and, if necessary, individually supplemented by further components. Fast and efficiently implemented. Effectively preconceived by specialists, expanded for the respective application. From the entry-level E-Line system to the premium S-Line system, all systems are equipped with our patented EEP concept for energy-saving operation. The integrated control system with compatibility to the COATIFY information and management platform is a component of all powder systems.

Factors influencing the configuration of the overall system:

  • Workpiece that needs to be coated
  • Quality requirements of the surface
  • Requested degree of process automation
  • Requested throughput volume of the powder coating system
  • Individual customer requirements

Complete systems

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Overview of powder systems

powder system e-line plus from the front

E-Line Plus System

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powder complete system with ips and robot from the front

Customized System

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E-Line and E-Line Plus as entry-level systems

Economical entry-level system for automatic powder coating

The compact powder coating system E-Line offers an economical entry into automatic coating with quick color changes. It efficiently coats workpieces measuring up to 2,000 x 800 mm (height x width) using our proven application and system components. The extended E-Line Plus system is suitable for increased coating quality and productivity requirements. Here, you can choose between two powder centers: PXE with a more powerful control system or the larger PXM with an additionally integrated fresh powder supply.

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Differences between E-Line and E-Line Plus systems

 

E-Line System

E-Line Plus System

Powder center

PXE

PXE, PXM

System control

eXpertE (7" touch display)

WICOS (15.6" touch display)

Detection system

Height and gap control (4 segments)

Height, gap and depth control (32 segments)

Process data management

COATIFY.Light, WAGNER Data Hub

COATIFY, WAGNER Data Hub

M-Line system: Solution for demanding coating tasks

The M-Line powder coating system extends the range of functions of the E-Line Plus. It offers flexible configuration options for demanding tasks, even with very large workpieces up to 2,500 x 1,200 mm (height x width). The PXS powder center ensures excellent coating results due to the integrated ultrasonic sieving. The color changing process is extremely efficient.

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What are the differences with this powder system?

E-Line & E-Line Plus

M-Line

2,000 mm (h) x 800 mm (w)

2,500 mm (h) x 1,200 mm (w)

E-Line & E-Line Plus

M-Line

14*

36**

*12x automatic + 2x manual or 14x automatic
**of which max. 3x manual

E-Line & E-Line Plus

M-Line

QuickCube color change booth

M-Cube quick color change booth

E-Line & E-Line Plus

M-Line

13,000 Nm³/h (18.5 kW) or 17,000 Nm³/h (22 kW)

13.000 Nm³/h (18.5 kW) up to 33,000 Nm³/h (55 kW)

E-Line & E-Line Plus

M-Line

PXE, PXM

PXE, PXM, PXS, SuperCenter Evo

S-Line: Premium class powder coating system

The S-Line powder coating system offers the highest level of automation, efficiency and flexible configuration. The powder system is suitable for particularly demanding tasks and components with a wide range of sizes and complexity. You can combine the S-Line with the IPS coating center, for example. Customers benefit from the Smart Feeding Technology (SFT) and a fully automated color change. The use of Z axes for dynamic 3D coating is possible.

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What advantages does the premium powder system offer?

Color changes at the push of a button, fast and reproducible, lead to higher productivity. The IPS coating center offers a fully automated cleaning process with airblade technology and pulse cleaning as well as selectable cleaning intensity.

The innovative metering of fresh and recovered coating powder without kinetic energy (Soft Flow Feeding) enables gentle feeding of the powder into the fluid tanks. Due to this, wear and maintenance costs are significantly reduced. The output quantity of powder can be precisely metered and has long-term stability.

In addition to the reciprocators that move the grouped guns up and down, the S-Line offers motion systems that allow a much more flexible gun movement. This makes it possible to achieve a very high application efficiency and uniform distribution of the layer thickness even on complex and large components. In addition to the integration of robots for pre- or post-coating, dynamic 3D coating is particularly suitable for this quality level of coating.

IPS coating center

Only by WAGNER: The next generation of automated powder coating systems.

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C-Line system: Solution for automatic wheel coating

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In addition to the four cross-industry complete systems, there is also the C-Line system. This powder coating system is the solution for high-quality, automated wheel coating in the automotive industry. The C-Line system enables the coating of wheels in a small space while achieving a high system throughput.

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Products for powder coating

The right solution for every requirement: Click here for the powder coating product overview.

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Frequently asked questions about the powder coating systems

WAGNER's complete powder systems include the full application and system technology for automatic powder coating: Powder booth, automatic guns, powder center for preparing and conveying the powder, control technology and cyclone and filter systems for recovering the powder. Depending on the requirements, the powder systems can be extended with various functions.

It depends on the type, the number of components to be coated as well as the level of requested automation to decide which professional powder coating system is the right solution. Are you a beginner or have you already had experience with automatic powder coating? We will configure the right system for your application task.

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E-Line and E-Line Plus are suitable for users switching from manual to automatic coating. M-Line and S-Line fulfill higher requirements and offer a greater range of functions. Depending on the configuration of the system, the user selects between different powder centers. More information is available on the individual product detail pages.