WAGNER IPS – The next generation of powder coating


A new dimension of system availability, productivity and user-friendliness with unique technology

The IPS coating center is an innovative complete solution that achieves consistently high coating results over a much longer period of time than conventional powder centers on the market.

4 in 1: Powder preparation, feeding, dosing and color change are accommodated in a closed and fully automated system, that enables decisive improvements in the powder coating process.

Your advantages with IPS


Increase your productivity

Increase your productivity

  • Intelligent fresh powder system
  • Quick color change at the push of a button
  • Perfect cleaning results, independent of the color

Maximize your coating quality

Maximize your coating quality

  • State-of-the-art powder preparation
  • Constant feeding conditions with stable powder output
  • Clean working environment

Secure your process

Secure your process

  • High-performance system with low service costs
  • High degree of automation
  • Central control of all process steps

The IPS coating center in detail


The integrated powder system (IPS) enables increased productivity, consistent high quality, simple operation and constantly short color change times.

In combination with an automatic powder booth, powder recovery system, guns and other components, a fully automated powder coating system can be configured with the IPS. The ideal solution for long and short production runs.

 

The intuitive touch screen which can be easily positioned enables fast familiarization even with frequent personnel changes. The easy user guidance increases productivity.

Color changes at the touch of a button, fast and reproducible, lead to higher productivity. Thanks to a fully automatic cleaning process with Airblade technology and pulse cleaning, as well as selectable cleaning intensity, highest quality can be achieved.

Intelligent fresh powder supply: The SMART BOXER can hold two powder boxes and automatically switches between the two boxes for a continuous powder supply. The higher autonomy prevents system downtimes due to powder shortage.

Integrated sensors allow automatic recording of powder consumption for each coating batch. This enables optimized cost calculation and quality monitoring.

 

The IPS MASTER integrates powder preparation, feeding and dosing in a closed system which contributes to a clean working environment. State-of-the-art powder preparation with ultrasonic sieving for fresh and recovered powder, together with a vibrated and fluidized container lead to maximum coating quality.

The innovative addition of fresh and recovery powder without kinetic energy (Soft Flow Feeding) enables a gentle introduction of the powder into the fluid container. This significantly reduces wear and maintenance costs.

The powder feeding, with the aid of recovered fluid air, a container with overpressure and an electronically controlled dosing valve with monitoring sensors results in a high-performance powder feeding and dosing system. An exact powder dosage of up to 400 g per gun is possible.

The quantity of powder applied is permanently monitored by sensors. This leads to a uniformly high powder output even with powder hose lengths of up to 30 meters.

Control platform WAGNER System Control (WSC)

IPS is integrated into the new WAGNER control platform WSC. The modular design and functional scope of the WSC enables permanent system optimization through backups and new functions. This keeps the system up to date at all times.

Process optimization with WAGNER COATIFY platform

With a connection to the Internet of Things platform from WAGNER, you have a perfect overview of your system status at all times and everywhere. The monitoring provides you with valuable information in good time to adapt your processes accordingly and increase your productivity. The platform also contains an interface to the WAGNER service.

Fresh powder supply with BigBag

As an alternative or in addition to the fresh powder supply via powder boxes, a separate WAGNER BigBag for standard colors can also be integrated.

Product video

 

 

Typical areas of application


 

The IPS coating center is ideally suited for powder coating applications with the highest demands on quality, productivity and number of color changes, such as for:

  • Architectural (interior fittings, facade elements, aluminium profiles)
  • Metal furniture
  • General industry, steel construction
  • Contract coating

Suitable products for system configuration

Layer Check LC 1000

Layer Check LC 1000

Non-contact layer thickness measurement

Corona automatic guns

Corona automatic guns

For automatic powder coating

Gun control module EPG S2

Gun control module EPG S2

Control unit

PEM-X1 Corona manual gun

PEM-X1 Corona manual gun

Ergonomic powder gun

Vertical movement system VU 1

Vertical movement system VU 1

Motion technology

VU 2 vertical moving device

VU 2 vertical moving device

Motion technology

Horizontal movement system

Horizontal movement system

Stable sliding table

Z axes

Z axes

Positioning axes

SuperCube plastic booths

SuperCube plastic booths

Monocyclone

Monocyclone

Powder recovery system

Specifications

Feature

Details

Scope of delivery

IPS MASTER and SMART BOXER

Max. number of guns

36 (manual & automatic guns)

Ultrasonic sieve

265 µm with "cool sieve" technology

Fresh powder feeding

2 fresh powder boxes at 25 kg OR 1 box & 1 fluidized container at 50 kg (optional: WAGNER BigBag)

Powder dosing

Max. 400 g/min (per gun), in total ca. 7 - 8 kg/min

Possible powder hose length

Max. 30 m

Possible powder hose diameter

9 - 11 mm

Available interfaces

MES, ERP with customer-specific configuration

Control

WAGNER platform „WSC“ for control of the WAGNER complete system

Touchscreen dimensions

15,6 inch (second control panel optional)

Part detection

Light bars / laser detection according to customer-specific configuration

Energy Efficiency Package EEP

Optional

Feature

Scope of delivery

Details

IPS MASTER and SMART BOXER

Feature

Max. number of guns

Details

36 (manual & automatic guns)

Feature

Ultrasonic sieve

Details

265 µm with "cool sieve" technology

Feature

Fresh powder feeding

Details

2 fresh powder boxes at 25 kg OR 1 box & 1 fluidized container at 50 kg (optional: WAGNER BigBag)

Feature

Powder dosing

Details

Max. 400 g/min (per gun), in total ca. 7 - 8 kg/min

Feature

Possible powder hose length

Details

Max. 30 m

Feature

Possible powder hose diameter

Details

9 - 11 mm

Feature

Available interfaces

Details

MES, ERP with customer-specific configuration

Feature

Control

Details

WAGNER platform „WSC“ for control of the WAGNER complete system

Feature

Touchscreen dimensions

Details

15,6 inch (second control panel optional)

Feature

Part detection

Details

Light bars / laser detection according to customer-specific configuration

Feature

Energy Efficiency Package EEP

Details

Optional

More information as download

 

Product data sheet
Press release

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