New powder coating plant in Europe's largest bicycle factory

In 2021, the bicycle manufacturer Sport Mechanical Workshop (SMW) opened a new factory in Romania in cooperation with the French sporting goods retailer Decathlon. With approximately 25,000 m2, this is one of the largest of its kind in Europe, where up to 2 million bicycles are to be produced and coated annually. For the powder coating process, SMW was looking for a flexible solution with high productivity to meet such high volumes and individual requirements for the bicycle design. The coating technology (booths, powder center, application) comes from WAGNER.

Read the full report to learn more about the system and the coating process.

Source: I. Paolomelo,  “A New Powder Coating Plant Installed in Europe’s Largest Bicycle Factory” in ipcm® International Paint&Coating Magazine no. 79 (January/February 2023), pp. 72-76.

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bicycle frames in the coating process

Bicycle frames in one part of the paint shop

powder center supercenter evo

Powder center SuperCenter EVO

powder coating of bicycle frames

Automatic powder coating in one of the WAGNER booths

coated bicycle frames

After powder application, the components enter the curing oven for about 24 minutes at 180 °C and finally reach the cooling tunnel.

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